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03-19-2008, 12:12 PM
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Moderator
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Join Date: Jan 2008
Location: essex, england, UK
Age: 19
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Home made beer can exhaust pipe!
I had already blown the silencer up, and desperately needed to get the bike home from college. Didnt want to lean the bike too much and ruin it, so made a makeshift beer can exhaust pipe!
I done it by first using a bit of pipe that was slightly smaller than the header pipe, made a small cut going down the pipe, so I could use a vice to slightly crush the pipe making it fit tight. Then this new pipe I used a vice to crimp a the middle of it making a constriction (for backpressure)(similiar to the stock chinese baffles.) then drilled two holes just before the restriction and two after the restriction. At the end of this pipe I inserted a slightly smaller copper pipe to act as a stinger. This didnt fit at first, so I hammered it in. If you wanted to you could drill through where the pipes inserted overlap and put a nut and bolt, or a clip to hold it in place. Next I cut a hole in the end of the beer can for the stinger to fit into, the hole where you drink needed lightly modifiying to fit the pipe into. Then I slid the can on over the pipe. There was quite a gap on the header side of the can so I used some fibreglass wool and stuffed it in the gap nice and tight. As it was college and I wasnt paying for the gasket sealant, I covered this fibreglass with it. I just used some more sealant at the stinger end as well.
This is only temporary until my racing expansion chamber exhaust arrives, but with a little bit more time and care, I think this pipe could really be a more permanent feature!
The whole thing was made from waste materials and off cuts! So apart from the dirty, smokey, oily two stroke engine, this exhaust pipe is very environmentally friendly!
Anybody else made an exhaust pipe? or found another reason to drink beer? check out my beer can air filter too!
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03-19-2008, 06:04 PM
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Join Date: Jan 2008
Location: Adelaide
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That's excelent !
I have to try that one cos the baffle on mine droped out to.
But I'll use a Coca Cola can cos the billboard say's, "Things go better with Coke"
Anyone wanna try Pepsi ?

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03-19-2008, 06:07 PM
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Join Date: Jan 2008
Location: essex, england, UK
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haha yep, if you try red bull it might even give you wings? just a thought ....
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"Let the Solution BE the Revolution!
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03-19-2008, 06:13 PM
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MBc Member
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Join Date: Jun 2007
Location: Northglenn,Colorado
Age: 44
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[b*tthead] That is the coolest thing I've ever seen. [/b*tthead]
That really should be a permanent thing.
Maybe you can sign an ad contract with that energy drink!
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03-19-2008, 06:28 PM
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Join Date: Jan 2008
Location: essex, england, UK
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thanks man! thats really cheered me up!
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03-19-2008, 06:41 PM
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Senior Member
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Join Date: Feb 2008
Location: Twin Cities, Minnesooootah. Ya', schure
Age: 52
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MacGyver, what could you come up with-with a thimble, some thread, and a old whiskey bottle? Hee,Hee. Great job! 
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03-21-2008, 07:34 PM
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Location: Haines AK
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Sorry, but Jemma beat you to it. Note the first pic in the second row:
http://www.motoredbikes.com/showpost...16&postcount=1
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K2 Proflex 2000 - powered by Mitsu TLE 43 Staton friction
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03-23-2008, 12:20 PM
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Location: Peru & Calif.
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I don't have a pic, but a few years back I used a shaving cream can with excelent results since it is made out of steel, it can be welded. So the end result is extremely durable, probably more than the engine itself.
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HotSauce492003
The whole is greater than the sum of it's parts & The right structure brings bright ideas into Focus.
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03-23-2008, 01:44 PM
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Join Date: Dec 2007
Location: hobart, indiana (nw indiana)
Posts: 1,174
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nice! i see you used diet coke for yr airfilter. diet coke rocks! wooooo coke! lol you should see my desk full of empty coke cans lol
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live in the suburbs of the chicago area, with all the snow ha ha
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me-1999 park ave every option but heated seats 20% on the windows pioneer headunit 108k(silver)
im 16 but i try to act mature. (most of the time  )
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03-24-2008, 05:03 AM
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I'll drink to that!!
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